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A Tradition of Excellence and Innovation

Our Legacy in Alloy Steel Manufacturing

Banking on Mukand’s rich journey that began over six decades ago, Mukand Sumi has cemented its position as a titan in the realm of alloy steel manufacturing. With a heritage rich in achievements, our legacy is built on an unyielding commitment to excellence, shaping the backbone of industries with unparalleled quality in alloy steel production with our state-of-the-art alloy manufacturing plant in India. Our journey, punctuated with milestones of innovation and excellence, commands respect within the industry, standing testament to our relentless pursuit of perfection.

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A History of Innovation and Sustainability

In the ever-evolving landscape of steel manufacturing, Mukand Sumi is synonymous with innovation. Our approach is twofold: harnessing cutting-edge technology from our manufacturing plant to enhance the calibre of our offerings and embedding sustainability into our operational ethos. We're not just manufacturers; we're pioneers advocating for a sustainable future, ensuring our processes respect the ecological balance. This dedication to green practices underlines our role as responsible steward of the environment.

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A Focus on Process and Quality Assurance

At the heart of Mukand Sumi's operations lies our rigorous process, a symphony of precision, and meticulous attention to detail. From the raw materials used to the finished alloy steel product, every stage is a testament to our uncompromising standards. Our skilled specialists, armed with expertise and fortified by advanced technology, ensure each product surpasses industry benchmarks. It's a commitment not just maintained, but worn as a badge of honour, resonating in the superior quality that industries around the globe have come to rely on.

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A Reputation for Innovation

Beyond our alloy steel manufacturing plant, Mukand Sumi's influence ripples through industries, driving progress and fortifying economies. Our alloy steel products are not just materials; they are the catalysts for innovation and industrial advancements. We invite you to step into the world of Mukand Sumi's alloy steel manufacturing, where every product narrates a story of excellence, and every milestone is a step towards a stronger, more efficient future. Join us as we continue to forge paths of success, shaping industries, and pioneering advancements for generations to come.

Centres of Excellence in Alloy Steel Production

Our Plant in India, Manufacturing Alloy Steel

Mukand Sumi’s dedication to excellence in producing world-class Alloy Steel products is epitomised in its sophisticated plant located in Hospet, Karnataka. This strategic location stands as a singular powerhouse in our operational framework, contributing uniquely to our esteemed production lineage.

Hospet Facility

Amidst the industrial heartlands of Hospet, Karnataka, Mukand Sumi Special Steel Limited’s facility emerges as a paragon of modernity and efficiency in alloy steel rolling. Our Steel Rolling Facility stands as a testament to cutting-edge technology and innovation, paving the way to produce world-class Alloy Steel products. With state-of-the-art equipment and advanced manufacturing processes, we ensure precision, quality, and excellence in every roll, shaping the future of steel industry standards.

Our Hospet complex encompasses a specialised Rolling Facility, this integral segment of our infrastructure fortifies the continuous rolling and production of alloy steel products, handling an additional capacity of 400,000 MT/Annum with our new SBQ Mill. Our robust investment in technology means that we have brought in the state-of-the-art New SBQ Mill – Rolling Facility, which amplifies our collective operational capabilities.

Taking our formidable capacity up to 450,000 MT/Annum, our cutting-edge manufacturing plant in India reinforce our standing as innovators in the alloy steel industry.

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Pioneering Technology in Alloy Steel Fabrication

Advanced Manufacturing Infrastructure for Unsurpassed Quality

Mukand Sumi's manufacturing excellence is deeply rooted in its technologically advanced infrastructure, where innovation meets precision. Our facility is a testament to our unwavering commitment to quality, equipped with the latest machinery and technological advancements to ensure the superior quality of our alloy steel products. Here's a glimpse into the sophisticated technology and equipment that form the backbone of our operations:

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Precision at its Finest, The PSM (Precision Sizing Mill) Advantage

At the heart of our precision-driven approach is the Precision Sizing Mill, utilising cutting-edge 3 Roll Technology from SMS Germany. This technology facilitates real-time hydraulic gap adjustments, even under load, ensuring unparalleled precision. The integration of Meer Gauge & Surftec allows for meticulous online control of dimensions and surface defects, promising products that meet the most exacting specifications.

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State-of-the-Art Annealing Furnaces

Our selection of annealing furnaces, sourced from global leaders like Ebner, Radcon, and STC, underscores our dedication to quality. These furnaces deliver products with exceptional surface finishes, uniform microstructures, and enhanced ductility. Notably, our eco-conscious approach is evident in Ebner furnaces' use of hydrogen, eliminating the need for pickling and affirming our commitment to environmentally responsible manufacturing.

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Optimal Reheating with Walking Beam Furnace

A cornerstone of our manufacturing prowess, the Walking Beam Reheating Furnace, with its 110 TPH capacity, guarantees precise temperature management, ensuring uniform quality across all products.

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Purity and Precision with Advanced Steelmaking Route

The incorporation of the Mini Blast Furnace - EOF - LF - VD Route underscores the purity and precision in Alloy Steel Manufacturing. This process, undertaken by Mukand, ensures the production of clean steel distinguished by low inclusions, controlled chemistry, and reduced gas levels.

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Uncompromising Quality Control

From our Automatic Eddy Current Testing Machine, ensuring the integrity of bright bars and wires, to our comprehensive billet conditioning facilities, every stage of production is subjected to stringent quality checks. Our use of advanced MFLT equipment and Automatic Phased Array Ultrasonic Testing Equipment, both integral to our quality assurance protocol, further solidifies our promise of reliability to our customers.

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Innovation in Casting

Mukand's continuous casting process is enhanced by state-of-the-art features, including automatic mold level control and electro-magnetic stirrers. These advancements guarantee that each product adheres to Mukand Sumi's commitment to excellence in Alloy Steel Manufacturing.

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Enhanced Machinability with Specialised Techniques

Our dedication to achieving superior product performance is exemplified by the utilisation of specialised Calcium Injection Equipment, owned by Mukand. This equipment optimises machinability in resulphurised grades, establishing new benchmarks in product excellence within Alloy Steel Manufacturing.

Charting a Greener Future for Ourselves,
Our Community, and Our Nation

A Core Value at Mukand Sumi

Our Focus on Sustainability

At Mukand Sumi we strongly believe in the importance of sustainability, which is why it's an integral part of our business ideology. Our focus is on environmental compliance and social responsibility, ensuring the well-being of our employees and respecting human rights. We strive for sustainable resource management, with a goal to reduce our carbon footprint and achieve carbon neutrality within the next 25 years. We actively train our employees to adopt sustainable operations, conserve resources, and follow clean energy practices while adhering to our ethical business standards.

Our Sustainable Practices
Commitment to a Safe and Secure Work Environment

Ensuring Safety at Our Manufacturing Plant in Hospet

At Mukand Sumi, the wellbeing of our workforce takes precedence with safety being ingrained into every facet of our operations. We have nurtured a safety culture that begins with comprehensive training and educational programs, empowering our employees to understand and steadfastly adhere to safety protocols.

Employing cutting-edge safety measures, equipment, and technologies, we have created a secure working environment that prioritises the health and safety of our team. Safety, for us, is not merely a practice but an integral part of our ethos, and we continuously strive for enhancement in this critical domain.

Our unwavering commitment to safety is visible in our comprehensive safety initiatives:

Safety and Health
Metrics Survey

Through continuous data analysis, we meticulously identify and augment safety and health practices, ensuring the well-being of our employees while maintaining an environment conducive to safety.

Safety and Health Guidance Notes

Equipping our employees with a valuable resource, these notes elucidate comprehensive safety guidelines and best practices that foster a secure working environment through effective implementation.

Safety & Health Excellence Recognition Programme

Acknowledging and rewarding excellence in safety practices, this programme encourages a culture of safety, reinforcing the significance of accident prevention within our organisation.

Safety
Workshops

Educational sessions play a pivotal role in cultivating safety awareness and knowledge among our workforces. These workshops contribute significantly to creating a safer and more secure working environment.

Serious Safety
Occurrences Sharing

Facilitating the exchange of experiences and insights among our teams, this sharing process enhances our safety protocols and nurtures a culture of continuous improvement.

Shopfloor
Safety Audits

Regular and thorough inspections of shop floor areas are conducted to ensure the ongoing maintenance and improvement of safety protocols. These audits are integral to promoting a secure working environment for all team members.

01 Safety and Health
Metrics Survey

02 Safety and Health Guidance Notes

03 Safety & Health Excellence Recognition Programme

04 Safety
Workshops

05 Serious Safety
Occurrences Sharing

06 Shopfloor
Safety Audits

Pioneering Excellence in Quality and Innovation

Our Quality Assurance Journey in
Alloy Steel Manufacturing

At Mukand Sumi, quality assurance is not just a process but a cornerstone of our ethos, ensuring that every alloy steel product we craft stands as a benchmark of excellence. Central to this commitment is our state-of-the-art laboratory, a hub of relentless innovation and stringent quality checks, responsive to the dynamic needs of our discerning clientele.

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Accredited Excellence

Our allegiance to superior quality is affirmed by the NABL (National Accreditation Board for Testing and Calibration Laboratories) accreditation, reflecting our consistent adherence to globally recognised standards and innovative practices in alloy steel production.

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Technological Prowess

Anchored by advanced instrumentation, our laboratory houses sophisticated equipment such as Immersion UT with dedicated scanning software, Scanning Electron Microscopes with EDS, and various Optical and Stereo Microscopes equipped with image analysis capabilities. This technological suite underpins our capacity for detailed analysis and ground-breaking research in alloy steel technology.

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Fostering Innovation

The advanced resources at our disposal empower our specialists to pioneer new frontiers in alloy steel technology, ensuring our offerings are synonymous with quality and innovation. This dedication fortifies our position as industry leaders committed to continuous improvement.

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Research and Precision

Our research infrastructure is a powerhouse featuring precise tools like computer-controlled Tensile Testing Machines and a specialised Sample Preparation Lab from Struers, Denmark, ensuring impeccably prepared specimens for exhaustive evaluation. The arsenal, including an Optical Microscope with Image Analyser, Jeol Scanning Electron Microscope with Energy Dispersive Spectroscopy, Microhardness Tester, and Stereo Microscope, amplifies our capability to delve deep into the metallurgical aspects, fostering the development of superior alloy steel products.

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Responsive to Industry Needs

We maintain a pulse on industry demands, engaging in proactive research to enhance our alloy steel derivatives. Our initiatives encompass developing specialised components for diesel engines and fuel injection systems, extending fatigue life in spring steel grades, maximising strength-to-weight ratios for improved fuel efficiency, and fine-tuning grain structures for enhanced overall performance. Through these endeavours, we reaffirm our commitment to meeting and exceeding industry expectations, today and in the future.

Upholding Global Standards in Excellence

Our Certifications Speak Volumes

At Mukand Sumi, adherence to global benchmarks is not just a practice but a principle we’re grounded in. Our quality management protocols are fortified by certifications from the esteemed ISO 9000 Series, a reflection of our meticulousness and high standards. Beyond compliance, our IATF Certifications are a testament to our holistic approach, encompassing problem resolution, fail-safe processes, and guaranteed quality assurance.

Presented below is a gallery of our accreditations, specific to our Hospet manufacturing plant, symbolising our unwavering commitment to excellence. These certifications are not just accolades but a promise that we, at Mukand Sumi, deliver products that meet internationally recognised standards, ensuring our clients’ utmost confidence and satisfaction.

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Quality Management System

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Automotive Quality Management System

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EC Report

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Charting the Path of Progressive Excellence

Forging Ahead: Our Vision for the Future of Alloy Steel Manufacturing

Mukand Sumi is not just keeping pace with the alloy steel industry; we're setting the tempo. Our roadmap for the future is a dynamic narrative of growth, innovation, and enhanced capabilities, ensuring we stay at the forefront of the industry.

Augmenting Annealing Capabilities

Revolutionising Infrastructure

Elevating Steel Production

Vision 2030 - Scaling to 1 Million MT

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Augmenting Annealing Capabilities

Our journey towards excellence includes notable milestones, and we are pleased to announce the achievement of a significant milestone. We successfully augmented our annealing capacity for wire rods by an additional 2,500 MT per month. This strategic initiative strengthens our market presence and enables us to respond proactively to the growing demands of our customers.

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Revolutionising
Infrastructure

The horizon of FY 25 holds transformative expansion plans. We're preparing to unveil a cutting-edge Pickling and phosphate coating facility, alongside a state-of-the-art Wire Drawing plant at our Hospet location. These advancements are set to significantly upscale our production finesse and product portfolio.

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Elevating Steel
Production

Integral to our strategic growth is a considerable amplification of our steel output. We're set to escalate our current rolling capacity from 375,000 MT to a staggering 700,000 MT annually, a leap that corresponds with our enhanced rolling capacities.

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Vision 2030
Scaling to 1 Million MT

Our aspirations soar high, with a landmark objective set for the next decade. By 2030, we aim to hit a monumental rolling capacity of 1 million MT, cementing our commitment to spearheading industrial excellence in India's alloy steel sector.

Get In Touch

Make An Enquiry

Embark on a journey of unparalleled quality and innovation with us. If superior alloy steel is your quest, connect with us using the form below. Together, we'll shape a future defined by excellence!

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